Well not sure. I had 3 instances of PHP running and each was taking about 30% of the CPU plus other stuff till the CPU was at 100%.

Dang... well the nature of our board and scripting does often make us search way back in time. We had 6.5.1 set to 3 years as the default as well and did not run into this issue so something is not as fine tuned as it was in previous version if this is in fact the cause.